A Deep Dive into the Capsule Manufacturing Process

Capsules make up 10.2% of the supplement market and are growing fast.

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Understanding the Capsule Manufacturing Process Can Help You Ensure Quality, Scalability, and Compliance.

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Here's How It Works

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[{"selector":"#anim-98e15db6-2c46-4366-b234-f4628acd7d0f","keyframes":{"opacity":[0,1]},"delay":4000,"duration":2000,"easing":"cubic-bezier(0.2, 0.6, 0.0, 1)","fill":"both"}] [{"selector":"#anim-65e17910-aa48-441e-a92a-8bba5339494d","keyframes":{"transform":["translate3d(119.83472%, 0px, 0)","translate3d(0px, 0px, 0)"]},"delay":4000,"duration":2000,"easing":"cubic-bezier(0.2, 0.6, 0.0, 1)","fill":"both"}] Let’s break down the capsule manufacturing process, step by step.

Ingredients & Excipients

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Granulation

[{"selector":"#anim-e29a4e2f-6fe6-4545-9bc3-71ce45d851a9 [data-leaf-element=\"true\"]","keyframes":{"transform":["translate3d(34.208984279180726%, 0, 0)","translate3d(0%, 0, 0)"]},"delay":0,"duration":2000,"easing":"cubic-bezier(.3,0,.55,1)","fill":"both"}] [{"selector":"#anim-326e8670-3543-4544-bf42-8304d997aa21","keyframes":{"opacity":[0,1]},"delay":1600,"duration":1600,"easing":"cubic-bezier(0.2, 0.6, 0.0, 1)","fill":"both"}] [{"selector":"#anim-d4c3a324-51b8-4289-8cb4-9263adca09b5","keyframes":{"transform":["translate3d(0px, 149.10645%, 0)","translate3d(0px, 0px, 0)"]},"delay":1600,"duration":1600,"easing":"cubic-bezier(0.2, 0.6, 0.0, 1)","fill":"both"}] [{"selector":"#anim-9cfea122-768e-4559-90f5-1d1ef96162f9","keyframes":{"opacity":[0,1]},"delay":800,"duration":1600,"easing":"cubic-bezier(0.2, 0.6, 0.0, 1)","fill":"both"}] [{"selector":"#anim-daa88475-ba1c-417a-bab2-5964870c5a97","keyframes":{"transform":["translate3d(-100%, 0px, 0)","translate3d(0px, 0px, 0)"]},"delay":800,"duration":1600,"easing":"cubic-bezier(0.2, 0.6, 0.0, 1)","fill":"both"}] [{"selector":"#anim-47ef6b0d-d828-48af-997e-0089cfe36e70","keyframes":{"opacity":[0,1]},"delay":1000,"duration":1600,"easing":"cubic-bezier(0.4, 0.4, 0.0, 1)","fill":"both"}] [{"selector":"#anim-068cd2eb-bab8-4446-aa72-295731d88727","keyframes":{"opacity":[0,1]},"delay":200,"duration":2000,"easing":"cubic-bezier(0.2, 0.6, 0.0, 1)","fill":"both"}] [{"selector":"#anim-44cb26a3-a75c-4e6a-96a0-cd5da7658126","keyframes":{"transform":["translate3d(-100%, 0px, 0)","translate3d(0px, 0px, 0)"]},"delay":200,"duration":2000,"easing":"cubic-bezier(0.2, 0.6, 0.0, 1)","fill":"both"}] [{"selector":"#anim-dd47c8f5-137f-4ada-8f84-d75f3793215c","keyframes":{"opacity":[0,1]},"delay":1600,"duration":1600,"easing":"cubic-bezier(0.2, 0.6, 0.0, 1)","fill":"both"}] [{"selector":"#anim-7caa81aa-bbb1-44d3-bc1e-c1cf3cc868cf","keyframes":{"transform":["translate3d(0px, 186.7521%, 0)","translate3d(0px, 0px, 0)"]},"delay":1600,"duration":1600,"easing":"cubic-bezier(0.2, 0.6, 0.0, 1)","fill":"both"}] [{"selector":"#anim-f6a3cab0-c457-45de-af62-5bfff9e14eca","keyframes":{"transform":["translate3d(-395.65215%, 0px, 0)","translate3d(0px, 0px, 0)"]},"delay":0,"duration":600,"easing":"cubic-bezier(0.4, 0.4, 0.0, 1)","fill":"both"}] [{"selector":"#anim-699638e6-8374-40dd-8a86-87d55dbc21b8","keyframes":{"opacity":[0,1]},"delay":0,"duration":600,"easing":"cubic-bezier(0.4, 0.4, 0.0, 1)","fill":"both"}] [{"selector":"#anim-f90ebdaf-91c5-4b4b-a4ba-09a2d84bb189","keyframes":{"transform":["scale(0.15)","scale(1)"]},"delay":0,"duration":600,"easing":"cubic-bezier(0.4, 0.4, 0.0, 1)","fill":"forwards"}] Wet or dry granulation improves powder flow and consistency.

Blending

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Capsule Shell Selection

[{"selector":"#anim-434251a7-c809-40d9-91d0-30b92e8ff88e [data-leaf-element=\"true\"]","keyframes":{"transform":["translate(0%, 0%) scale(1.5)","translate(0%, 0%) scale(1)"]},"delay":0,"duration":2000,"easing":"cubic-bezier(.3,0,.55,1)","fill":"forwards"}] [{"selector":"#anim-4c6f2ec5-d51b-4fa7-a041-c61f132fe2c7","keyframes":{"opacity":[0,1]},"delay":1600,"duration":1600,"easing":"cubic-bezier(0.2, 0.6, 0.0, 1)","fill":"both"}] [{"selector":"#anim-e6a39785-048e-40ee-a705-87b0209c2341","keyframes":{"transform":["translate3d(0px, 137.2246%, 0)","translate3d(0px, 0px, 0)"]},"delay":1600,"duration":1600,"easing":"cubic-bezier(0.2, 0.6, 0.0, 1)","fill":"both"}] [{"selector":"#anim-0089a0b7-a893-433b-9833-94c039b05b7a","keyframes":{"opacity":[0,1]},"delay":800,"duration":1600,"easing":"cubic-bezier(0.2, 0.6, 0.0, 1)","fill":"both"}] [{"selector":"#anim-8314bf98-c2c5-4659-b818-9e2909673bea","keyframes":{"transform":["translate3d(-100%, 0px, 0)","translate3d(0px, 0px, 0)"]},"delay":800,"duration":1600,"easing":"cubic-bezier(0.2, 0.6, 0.0, 1)","fill":"both"}] [{"selector":"#anim-99d8b166-0f4e-4010-9a33-2ec47cc77284","keyframes":{"opacity":[0,1]},"delay":1000,"duration":1600,"easing":"cubic-bezier(0.4, 0.4, 0.0, 1)","fill":"both"}] [{"selector":"#anim-21a240ce-2b52-4077-a740-ca102510f736","keyframes":{"opacity":[0,1]},"delay":200,"duration":2000,"easing":"cubic-bezier(0.2, 0.6, 0.0, 1)","fill":"both"}] [{"selector":"#anim-a5c6b1b7-4182-49cc-b312-a4d028201f11","keyframes":{"transform":["translate3d(-100%, 0px, 0)","translate3d(0px, 0px, 0)"]},"delay":200,"duration":2000,"easing":"cubic-bezier(0.2, 0.6, 0.0, 1)","fill":"both"}] [{"selector":"#anim-7f6c61e2-a125-40f6-840c-1720470204f2","keyframes":{"opacity":[0,1]},"delay":200,"duration":2000,"easing":"cubic-bezier(0.2, 0.6, 0.0, 1)","fill":"both"}] [{"selector":"#anim-e273227d-50f7-443c-9250-6ae5c1102e1d","keyframes":{"transform":["translate3d(-100%, 0px, 0)","translate3d(0px, 0px, 0)"]},"delay":200,"duration":2000,"easing":"cubic-bezier(0.2, 0.6, 0.0, 1)","fill":"both"}] [{"selector":"#anim-0bdb2943-bab9-4f39-9d66-e73ee722b4cc","keyframes":{"opacity":[0,1]},"delay":1600,"duration":1600,"easing":"cubic-bezier(0.2, 0.6, 0.0, 1)","fill":"both"}] [{"selector":"#anim-24224685-462b-43c5-bafa-a91360912bad","keyframes":{"transform":["translate3d(0px, 146.58321%, 0)","translate3d(0px, 0px, 0)"]},"delay":1600,"duration":1600,"easing":"cubic-bezier(0.2, 0.6, 0.0, 1)","fill":"both"}] [{"selector":"#anim-f5a0265c-8dcc-489b-98fe-d085a0afe148","keyframes":{"transform":["translate3d(-395.65215%, 0px, 0)","translate3d(0px, 0px, 0)"]},"delay":0,"duration":600,"easing":"cubic-bezier(0.4, 0.4, 0.0, 1)","fill":"both"}] [{"selector":"#anim-4040b614-0503-4075-871f-221b6e25380a","keyframes":{"opacity":[0,1]},"delay":0,"duration":600,"easing":"cubic-bezier(0.4, 0.4, 0.0, 1)","fill":"both"}] [{"selector":"#anim-aa73c6f4-582f-4cb5-b0eb-ff4e3a78844a","keyframes":{"transform":["scale(0.15)","scale(1)"]},"delay":0,"duration":600,"easing":"cubic-bezier(0.4, 0.4, 0.0, 1)","fill":"forwards"}] Vitaquest offers a diverse range of capsule sizes and materials, including gelatin, vegetarian (HPMC & Pullulian), pearlized & much more!

Encapsulation

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Polishing & Inspection

[{"selector":"#anim-255e2604-615d-4225-afef-320f89c11ac6 [data-leaf-element=\"true\"]","keyframes":{"transform":["translate(0%, 0%) scale(1.5)","translate(0%, 0%) scale(1)"]},"delay":0,"duration":2000,"easing":"cubic-bezier(.3,0,.55,1)","fill":"forwards"}] [{"selector":"#anim-2d6edd38-d5f0-42db-9374-936e5d39ef8f","keyframes":{"opacity":[0,1]},"delay":1600,"duration":1600,"easing":"cubic-bezier(0.2, 0.6, 0.0, 1)","fill":"both"}] [{"selector":"#anim-90072bad-3286-4ff2-a4ae-c95cad16aed2","keyframes":{"transform":["translate3d(0px, 140.43209%, 0)","translate3d(0px, 0px, 0)"]},"delay":1600,"duration":1600,"easing":"cubic-bezier(0.2, 0.6, 0.0, 1)","fill":"both"}] [{"selector":"#anim-32e3e195-bb66-4a30-bf27-132a403df8d5","keyframes":{"opacity":[0,1]},"delay":800,"duration":1600,"easing":"cubic-bezier(0.2, 0.6, 0.0, 1)","fill":"both"}] [{"selector":"#anim-4706d3c6-6965-4def-a639-5c350d5f8cf2","keyframes":{"transform":["translate3d(-100%, 0px, 0)","translate3d(0px, 0px, 0)"]},"delay":800,"duration":1600,"easing":"cubic-bezier(0.2, 0.6, 0.0, 1)","fill":"both"}] [{"selector":"#anim-f75191e4-d42f-4498-93b4-4e711dba1bf2","keyframes":{"opacity":[0,1]},"delay":1000,"duration":1600,"easing":"cubic-bezier(0.4, 0.4, 0.0, 1)","fill":"both"}] [{"selector":"#anim-7b8f8f0f-dff4-4f2e-8f5b-5f42707dc964","keyframes":{"opacity":[0,1]},"delay":200,"duration":2000,"easing":"cubic-bezier(0.2, 0.6, 0.0, 1)","fill":"both"}] [{"selector":"#anim-0021d14b-fd92-41f1-9cf9-fef799c3be93","keyframes":{"transform":["translate3d(-100%, 0px, 0)","translate3d(0px, 0px, 0)"]},"delay":200,"duration":2000,"easing":"cubic-bezier(0.2, 0.6, 0.0, 1)","fill":"both"}] [{"selector":"#anim-f84d7c1f-4f7a-4f58-8d76-b2d42ad43717","keyframes":{"opacity":[0,1]},"delay":1600,"duration":1600,"easing":"cubic-bezier(0.2, 0.6, 0.0, 1)","fill":"both"}] [{"selector":"#anim-037a9ff9-e893-47f9-88f0-3f2036286b24","keyframes":{"transform":["translate3d(0px, 178.09826%, 0)","translate3d(0px, 0px, 0)"]},"delay":1600,"duration":1600,"easing":"cubic-bezier(0.2, 0.6, 0.0, 1)","fill":"both"}] [{"selector":"#anim-19a609c1-b7b7-49cc-8414-f9c3a37596d0","keyframes":{"transform":["translate3d(-395.65215%, 0px, 0)","translate3d(0px, 0px, 0)"]},"delay":0,"duration":600,"easing":"cubic-bezier(0.4, 0.4, 0.0, 1)","fill":"both"}] [{"selector":"#anim-7014f85d-d925-4b67-9443-3b86a7b9a71c","keyframes":{"opacity":[0,1]},"delay":0,"duration":600,"easing":"cubic-bezier(0.4, 0.4, 0.0, 1)","fill":"both"}] [{"selector":"#anim-4bae51bf-51fe-4f69-b49f-b7cf9a2e9227","keyframes":{"transform":["scale(0.15)","scale(1)"]},"delay":0,"duration":600,"easing":"cubic-bezier(0.4, 0.4, 0.0, 1)","fill":"forwards"}] Capsules are polished in a chamber and inspected with 2D/3D vision systems.

Final Packaging

[{"selector":"#anim-5b959fa8-b112-4781-814b-05618cbe0c29 [data-leaf-element=\"true\"]","keyframes":{"transform":["translate(0%, 0%) scale(1.5)","translate(0%, 0%) scale(1)"]},"delay":0,"duration":2000,"easing":"cubic-bezier(.3,0,.55,1)","fill":"forwards"}] [{"selector":"#anim-8a0f589d-85c3-4d39-9dc3-d54f8a573512","keyframes":{"opacity":[0,1]},"delay":1600,"duration":1600,"easing":"cubic-bezier(0.2, 0.6, 0.0, 1)","fill":"both"}] [{"selector":"#anim-ef5e6891-ab21-40b6-8b49-d09dc762e90d","keyframes":{"transform":["translate3d(0px, 151.27713%, 0)","translate3d(0px, 0px, 0)"]},"delay":1600,"duration":1600,"easing":"cubic-bezier(0.2, 0.6, 0.0, 1)","fill":"both"}] [{"selector":"#anim-d36b06b2-ed5d-4bf2-bb09-ddb2d51b4c8f","keyframes":{"opacity":[0,1]},"delay":800,"duration":1600,"easing":"cubic-bezier(0.2, 0.6, 0.0, 1)","fill":"both"}] [{"selector":"#anim-b4004411-e9fa-46e5-9797-648e82a20b78","keyframes":{"transform":["translate3d(-100%, 0px, 0)","translate3d(0px, 0px, 0)"]},"delay":800,"duration":1600,"easing":"cubic-bezier(0.2, 0.6, 0.0, 1)","fill":"both"}] [{"selector":"#anim-b43c14f3-fb27-40f4-8f76-70b2af4d6255","keyframes":{"opacity":[0,1]},"delay":1000,"duration":1600,"easing":"cubic-bezier(0.4, 0.4, 0.0, 1)","fill":"both"}] [{"selector":"#anim-9dc6ab17-e628-40dd-bf1f-5648899514f4","keyframes":{"opacity":[0,1]},"delay":200,"duration":2000,"easing":"cubic-bezier(0.2, 0.6, 0.0, 1)","fill":"both"}] [{"selector":"#anim-f5c48667-cc4c-4de9-b693-a9e93e0626a1","keyframes":{"transform":["translate3d(-100%, 0px, 0)","translate3d(0px, 0px, 0)"]},"delay":200,"duration":2000,"easing":"cubic-bezier(0.2, 0.6, 0.0, 1)","fill":"both"}] [{"selector":"#anim-e3345837-0cf2-48ff-8e77-d56d0a15e28b","keyframes":{"opacity":[0,1]},"delay":1600,"duration":1600,"easing":"cubic-bezier(0.2, 0.6, 0.0, 1)","fill":"both"}] [{"selector":"#anim-e7e7029d-54e9-42db-96c5-f7843219e46c","keyframes":{"transform":["translate3d(0px, 174.6257%, 0)","translate3d(0px, 0px, 0)"]},"delay":1600,"duration":1600,"easing":"cubic-bezier(0.2, 0.6, 0.0, 1)","fill":"both"}] [{"selector":"#anim-bfb47cca-c0c8-43ca-9078-0312c0f507e3","keyframes":{"transform":["translate3d(-395.65215%, 0px, 0)","translate3d(0px, 0px, 0)"]},"delay":0,"duration":600,"easing":"cubic-bezier(0.4, 0.4, 0.0, 1)","fill":"both"}] [{"selector":"#anim-1bb1f57b-4233-4282-a21f-55ba0f43bedd","keyframes":{"opacity":[0,1]},"delay":0,"duration":600,"easing":"cubic-bezier(0.4, 0.4, 0.0, 1)","fill":"both"}] [{"selector":"#anim-d75cc8db-5473-490d-b78b-ff718984d463","keyframes":{"transform":["scale(0.15)","scale(1)"]},"delay":0,"duration":600,"easing":"cubic-bezier(0.4, 0.4, 0.0, 1)","fill":"forwards"}] Capsules are packed and/or sealed into bottles, blisters, or pouches using automated machines.

[{"selector":"#anim-ea98b86d-42b5-454c-83a3-6ab9e2984ef6","keyframes":{"opacity":[0,1]},"delay":600,"duration":1200,"easing":"cubic-bezier(0.2, 0.6, 0.0, 1)","fill":"both"}] [{"selector":"#anim-911aacf7-f791-483b-a932-2360565294f8","keyframes":{"transform":["translate3d(99.18256%, 0px, 0)","translate3d(0px, 0px, 0)"]},"delay":600,"duration":1200,"easing":"cubic-bezier(0.2, 0.6, 0.0, 1)","fill":"both"}] [{"selector":"#anim-cb0f94a9-cce2-4c6c-84c1-109106d0cbc4","keyframes":{"opacity":[0,1]},"delay":600,"duration":1200,"easing":"cubic-bezier(0.2, 0.6, 0.0, 1)","fill":"both"}] [{"selector":"#anim-f5f0df35-6bee-4b61-8bb9-a4e2d4675d6a","keyframes":{"transform":["translate3d(116.55172%, 0px, 0)","translate3d(0px, 0px, 0)"]},"delay":600,"duration":1200,"easing":"cubic-bezier(0.2, 0.6, 0.0, 1)","fill":"both"}] [{"selector":"#anim-c410b5c2-34f6-4899-b0df-2d2b59f48c19","keyframes":{"opacity":[0,1]},"delay":2000,"duration":1600,"easing":"cubic-bezier(0.2, 0.6, 0.0, 1)","fill":"both"}] [{"selector":"#anim-336ca627-bc64-464f-a1f9-2c96c208f2d6","keyframes":{"transform":["translate3d(-115.84159%, 0px, 0)","translate3d(0px, 0px, 0)"]},"delay":2000,"duration":1600,"easing":"cubic-bezier(0.2, 0.6, 0.0, 1)","fill":"both"}] [{"selector":"#anim-5f3debed-01d9-477d-a40b-487777997a43","keyframes":{"opacity":[0,1]},"delay":2000,"duration":1600,"easing":"cubic-bezier(0.2, 0.6, 0.0, 1)","fill":"both"}] [{"selector":"#anim-a3e42e54-853a-4435-9447-e7095bc11c54","keyframes":{"transform":["translate3d(-100%, 0px, 0)","translate3d(0px, 0px, 0)"]},"delay":2000,"duration":1600,"easing":"cubic-bezier(0.2, 0.6, 0.0, 1)","fill":"both"}] Now that you know the capsule manufacturing process... Bring your supplement idea to life with Vitaquest. Learn more

For over 45 years, Vitaquest has provided best-in-class supplement formulation, custom contract manufacturing, development, packaging, and fulfillment services. Work with our experts to create a ground-breaking capsule supplement for your brand!

[{"selector":"#anim-6e27c729-677e-4098-adbe-770168d424fe","keyframes":{"transform":["translate3d(-115.73771%, 0px, 0)","translate3d(0px, 0px, 0)"]},"delay":0,"duration":1200,"easing":"cubic-bezier(0.4, 0.4, 0.0, 1)","fill":"both"}] [{"selector":"#anim-52148f53-403e-4249-809c-0e6ddfb03d9c","keyframes":{"opacity":[0,1]},"delay":0,"duration":1200,"easing":"cubic-bezier(0.4, 0.4, 0.0, 1)","fill":"both"}] [{"selector":"#anim-4795078f-09af-47ba-84c1-a60bf71288bf","keyframes":{"transform":["scale(0.15)","scale(1)"]},"delay":0,"duration":1200,"easing":"cubic-bezier(0.4, 0.4, 0.0, 1)","fill":"forwards"}] [{"selector":"#anim-966644e3-8f1f-4a9e-b218-2d6c04f8587d","keyframes":{"opacity":[0,1]},"delay":0,"duration":1200,"easing":"cubic-bezier(0.2, 0.6, 0.0, 1)","fill":"both"}] [{"selector":"#anim-967254fd-ff0a-40af-b7cf-455f7471b1ec","keyframes":{"transform":["translate3d(-100%, 0px, 0)","translate3d(0px, 0px, 0)"]},"delay":0,"duration":1200,"easing":"cubic-bezier(0.2, 0.6, 0.0, 1)","fill":"both"}] [{"selector":"#anim-8c40c136-19c0-4268-9595-7ccb2f5318fc [data-leaf-element=\"true\"]","keyframes":{"transform":["translate(0%, 0%) scale(1.5)","translate(0%, 0%) scale(1)"]},"delay":0,"duration":2000,"easing":"cubic-bezier(.3,0,.55,1)","fill":"forwards"}] [{"selector":"#anim-5ec54819-252c-482b-bab8-10cf07ab3585","keyframes":{"opacity":[0,1]},"delay":2000,"duration":1200,"easing":"cubic-bezier(0.4, 0.4, 0.0, 1)","fill":"both"}] Learn More

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